Voltage Drop Calculator

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Voltage Drop Calculator

    Understanding Voltage Drop

    Voltage drop is the reduction in voltage in an electrical circuit between the source and load. It is important to calculate voltage drop to ensure the efficiency and safety of the electrical system.

    Factors Affecting Voltage Drop

    Several factors affect voltage drop, including the length of the conductor, the material of the conductor, the cross-sectional area of the conductor, and the current flowing through the conductor.

    How to Minimize Voltage Drop

    To minimize voltage drop, use conductors with larger cross-sectional areas, reduce the length of the conductors, and use materials with lower resistivity such as copper or aluminum.

    Voltage Drop Calculation Formula

    To calculate the voltage drop, input the current, length, material, AWG, and type of circuit. The calculator will use the appropriate formula to determine the voltage drop.

    For AC Single-phase and DC circuits:

    $$ V_{drop} = \frac{2 \times I \times \rho \times L}{A} $$

    For Three-phase circuits:

    $$ V_{drop} = \frac{\sqrt{3} \times I \times \rho \times L}{A} $$

    AWG to mm² and Resistance

    Use the table below to find the cross-sectional area and resistance for different AWG sizes:

    AWG Cross-Sectional Area (mm²) Resistance (Ohms per 1000m)
    0000 (4/0) 107.22 0.1608
    000 (3/0) 85.029 0.2028
    00 (2/0) 67.431 0.2557
    0 (1/0) 53.475 0.3224
    1 42.408 0.4066
    2 33.631 0.5127
    3 26.67 0.6464
    4 21.151 0.8152
    5 16.773 1.028
    6 13.302 1.296
    7 10.549 1.634
    8 8.366 2.061
    9 6.634 2.599
    10 5.261 3.277
    11 4.172 4.132
    12 3.309 5.211
    13 2.624 6.571
    14 2.081 8.285
    15 1.65 10.448
    16 1.309 13.174
    17 1.038 16.612
    18 0.823 20.948
    19 0.6527 26.415
    20 0.5176 33.308
    21 0.4105 42.001
    22 0.3255 52.962
    23 0.2582 66.784
    24 0.2047 84.213
    25 0.1624 106.19
    26 0.1288 133.9
    27 0.1021 168.85
    28 0.081 212.92
    29 0.0642 268.48
    30 0.0509 338.55
    31 0.0404 426.9
    32 0.032 538.32
    33 0.0254 678.8
    34 0.0201 855.96
    35 0.016 1,079.3
    36 0.0127 1,361
    37 0.01 1,716.2
    38 0.007967 2,164.1
    39 0.006318 2,728.9
    40 0.00501 3,441.1

    How much voltage drop is acceptable

    The acceptable voltage drop is typically within 5%, but it can vary based on electrical system requirements, load conditions, cable types, length, and national/regional electrical standards.

    What is 3% voltage drop rule

    This condition causes the load to work harder with less voltage pushing the current. The National Electrical Code recommends limiting the voltage drop from the breaker box to the farthest outlet for power, heating, or lighting to 3 percent of the circuit voltage.

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